China Standard Electric Motor Driven Reciprocating Piston Air Compressors Oil Free Butane Propylene Pressure Pump air compressor repair near me

Product Description

                       Reciprocating Completely Oil-Free Diaphragm/Piston Compressor
                                                ( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GV Model Simple Description
GV diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
Advantages
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.
GV Model Specification

Number Model Cooling water consumption(t/h) Exhaust volume
Nm3/h)
Intake pressure
(MPa)
Exhaust pressure
(MPa)
Overall dimension
LxWxH(mm)
Weight
(t)
Motor power
(KW)
The piston stroke of the following products is 70mm
1 GV-8/8-160 0.5 8 0.8 16 1310x686x980 0.65 3
2 GV-10/6-160 0.8 10 0.6~0.7 16 1200x600x1100 0.5 4
3 GV-10/8-160 0.8 10 0.8 16 1330x740x 1080 0.65 4
4 GV-10/4-160 0.8 10 0.4 16 1330x740x1000 0.65 4
5 GV-7/8-350 0.8 7 0.8 16 1300x610x920 0.8 4
6 GV-15/5-160 0.8 15 0.5 16 1330x740x920 0.7 5.5
7 GV-5/7-350 1 5 0.7 35 1400x845x1100 0.8 5.5
The piston stroke of the following products is 95mm
8 GV-5/200 0.4 5 Normal pressure 20 1500x780x1080 0.75 3
9 GV-5/1-200 0.3 5 0.1 20 1520 x 800 x 1050 0.75 3
10 GV-11/1-25 0.6 11 0.1 2.5 1500x780x1080 0.85 4
11 GV-12/2-150 1 12 0.2 15 1600x776x1080 0.75 5.5
12 GV-20/W-160 0.8 20 1 16 1500x800x 1200 0.8 5.5
13 GV-30/5-30 0.8 30 0.5 1 1588x 768 x 1185 0.98 5.5
14 GV-10/1-40 0.4 10 0.1 4 1475 x 580×1000 1 5.5
15 GV-20/4 0.6 20 Normal pressure 0.4 1500x900x1100 1 5.5
16 GV-70/5-10 1-5 70 0.5 1 1595 x 795 x 1220 1 5.5
17 GV-8/5-210 0.4 8 0.5 21 1600 x 880×1160 1.02 5.5
18 GV-20/1-25 0.4 20 0.1 2.5 1450 x 840×1120 1.05 5.5
19 GV-20/10 – 350 1.2 20 1 35 1500x750x1140 0.8 7.5
20 GV-15/5-350 1-05 15 0.5 35 1600 x 835x 1200 1 7.5
21 GV-20/8-250 1.2 20 0.8 25 1520x825x1126 1 7.5
22 GV-12/5-320 1.2 12 0.5 32 1600 x 835x 1130 1 7.5
23 GV-15/8-350 1.1 15 0.8 35 1520x820x1160 1.02 7.5
24 GV-18/10-350 1.2 18 1 35 1255 x 800 x 1480 1.2 7.5
25 GV-35/4-25 0.3 35 0.4 2.5 1500x810x1100 1 7.5
26 GV-50/6.5-36 2.25 50 0.65 3.6 1450x850x1120 1.048 7.5
27 GV-20/5-200 1-2 20 0.5 20 1500x780x1080 0.8 7.5
The piston stroke of the following products is 130mm
28 GV-20/3-200 1.2 20 0.3 20 2030 x 1125 x 1430 1.8 15
29 GV-25/5 -160 1.2 25 0.5 16 1930 x 1150 x 1450 1.8 15
30 GV-40/0.5-10 1.2 40 0.05 1.00 2035 x 1070 x 1730 1.8 15
31 GV-20/200 1.2 20 Normal pressure 20 1850 x 1160 x 1400 1.85 15
32 GV-90/30-200 1.2 90 3 20 2030 x 970 x 1700 1-8 22
33 GV-30/8-350 2.4 30 0.8 35 2030 x 1125 x 1430 1.8 22
34 GV-30/8-350 2.4 30 0.8 35 2040 x 1125 x 1430 1.8 22
35 GV-60/10-160 3 60 1 16 1800 x 1100 x 1400 1.8 22
36 GV-60/5-160 3 60 0.5 16 2030 x 1125 x 1430 1.8 22
37 GV-40/10-400 2 40 1 40 2000 x 1150 x 1500 1.8 22
38 GV-60/10-350 2.4 60 1 35 2070 x 1125 x 1430 1.8 22
39 GV-30/5-350 2 30 0.5 35 1900 x 1130 x 1450 2 22
40 GV-40/2.5-160 2 40 0.25 16 1900 x 1130 x 1450 2 22
41 GV-150/3.5-30 2 150 0.35 3 1900 x 1130 x 1450 2 22
42 GV-70/2.5-80 2 70 0.25 8 1880 x 1060 x 1400 2.12 22
43 GV-80/2.5-80 2 80 0.25 8 1880 x 1060 x 1400 2.12 22
44 GV-120/3.5-12 3.6 120 0.35 1.2 2030 x 1045 x 1700 2.2 22
45 GV-100/7-25 1.2 100 0.7 2.5 2030 x 1045 x 1700 1.9 30
46 GV-50/5-210 2 50 0.5 21 1900 x 1130 x 1450 2 30
47 GV-80/5-200 2 80 0.5 20 1900 x 1130 x 1450 2 22
48 GV-40/5-350 2 40 0.5 35 1900 x 1130 x 1450 2 30

Principle: Reciprocating Compressor
Application: High Back Pressure Type
Performance: Low Noise
Mute: Mute
Lubrication Style: Oil-free
Drive Mode: Electric
Customization:
Available

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air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

  1. Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
  2. Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
  3. Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
  4. Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
  5. Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China Standard Electric Motor Driven Reciprocating Piston Air Compressors Oil Free Butane Propylene Pressure Pump   air compressor repair near meChina Standard Electric Motor Driven Reciprocating Piston Air Compressors Oil Free Butane Propylene Pressure Pump   air compressor repair near me
editor by CX 2023-11-09