China factory 22kw 30HP Industrial Pm VSD Water Injected Lubrication Oil Free Air Compressor best air compressor

Product Description

Product Description

22kW 30HP Industrial PM VSD Water Injected Lubrication Oil Free Air Compressor

Model: RW-22A/W
Type: totally oil free water lubrication screw air compressor
Screw type: Single screw
Free air delivery: 3.52 m3/min
Working pressure: 8 bar
Control: Touch screen PLC
Driven: direct
Cooling: by air
Starting method: Frequency conversion start
Lubricating water volume: 30 liters
Electric motor: 30hp 22KW  380v/50hz/3ph,IP54
Discharge temperature: less than ambient +8 ºC
Noise: less than 65 dB(A)
Air outlet size: G1″
Dimension: 1400*900*1450mm
Weight: 745kg

Product Features

1. IE4 motor, save your electricity cost, IP54, B-level temperature rise is suitable for harsh environments such as large dust and high temperature.
2. 100% oil free air certified by Germany TUV.
3. Coupling connection, more energy saving.
4. Stainless Steel Pipe.
5. Centrifugal Fan for better cooling effect. 
6.Optimized shock absorption pad to reduce vibration and noise.
7. Motor overload protection.
8. Dedicated control system, multi-channel pressure sensor and multi-channel temperature sensor to comprehensively detect the running state of the unit; the user interface is more friendly, the control is more accurate and reliable.

Technical parameter

Model Air Delivery (m3/min) Power (kW) Lubricating water amount (Liters) Cooling water amount T/Hour Cooling water inlet/outlet diameter Noise dB(A) Outlet diameter Dimension (mm)
8 bar 10 Bar 12.5 bar L*W*H
RW-08A/W 1.17 1.05 0.81 7.5 10 2.0 3/4″ 58 3/4″ 800*800*1200
RW-11A/W 1.65 1.42 1.10 11 26 2.5 1″ 60 3/4″ 1150*755*1340
RW-15A/W 2.43 2.17 1.80 15 26 3.5 1″ 63 3/4″ 1150*755*1340
RW-18A/W 3.13 2.82 2.05 18.5 30 4.0 1″ 65 1″ 1400*900*1450
RW-22A/W 3.52 3.21 2.78 22 30 5.0 1″ 65 1″ 1400*900*1450
RW-30A/W 5.12 4.43 3.63 30 40 7.0 1 1/2″ 67 1 1/4″ 1550*1150*1550(A) 1500*1150*1300(W)
RW-37A/W 6.30 5.33 4.77 37 40 9.0 1 1/2″ 67 1 1/4″ 1550*1150*1550(A) 1500*1150*1300(W)
RW-45A/W 7.40 6.30 5.56 45 90 10.0 1 1/2″ 68 2″ 1980*1300*1760(A) 1800*1300*1670(W)
RW-55A/W 9.60 8.55 7.67 55 120 12.0 1 1/2″ 70 2″ 1980*1300*1760(A) 1800*1300*1670(W)
RW-75A/W 13.00 11.50 9.70 75 120 18.0 1 1/2″ 73 2″ 2100*1600*1900(A) 2200*1500*1800(W)
RW-90A/W 14.80 13.90 12.60 90 180 20.0 1 1/2″ 73 2 1/2″ 2400*1600*2000(A) 2200*1500*1800(W)
RW-110A/W 19.85 16.66 15.56 110 180 24.0 2″ 78 2 1/2″ 3000*1700*2250(A) 2200*1500*1800(W)
RW-132A/W 23.10 19.97 16.90 132 240 30.0 2″ 78 2 1/2″ 3000*1700*2250(A) 2200*1500*1800(W)
RW-160W 28.11 25.45 22.52 160 240 35.0 3H 80 DN80 2700*2800*2050
RW-185W 33.97 29.00 25.21 185 300 38.0 3″ 80 DN80 2700*2800*2050
RW-200W 36.75 32.78 29.24 200 300 42.0 4″ 80 DN100 2700*2800*2050
RW-220W 39.67 36.75 29.63 220 360 47.0 4″ 80 DN100 2700*2800*2050
RW-250W 43.50 39.30 34.00 250 360 58.0 4″ 80 DN100 2700*2800*2050
Note:” A” means air cooling,” W” means water cooling.

 

Field Case

Certifications

Company Profile

ZheJiang CHINAMFG Machinery Co., Ltd. is a company dedicated to the production and research and development of various gas compression equipment. The company was established in 2012 and has a total of 5 licensed technical engineers. Mainly engaged in air, nitrogen, CO2 and other special gas compression equipment and after-treat equipment. With the development in recent years, the company has established a foreign trade team in ZheJiang , and hired foreign trade consultants with 10 years of industry experience to better serve customers worldwide. With excellent quality and the support of 30 distributors worldwide, our annual sales in 2018 exceeded 5 million US dollars. We look CHINAMFG to working with you to create a better tomorrow!

Packaging & Shipping

Payment and delivery

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.

 

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

 

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

 

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

 

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

 

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

 

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

 

Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

 

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.

 

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.

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After-sales Service: Online Support
Warranty: 2 Year
Lubrication Style: Oil-free
Samples:
US$ 9800/set
1 set(Min.Order)

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Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

How Do You Troubleshoot Common Problems with Water-Lubrication Systems?

When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:

Step 1: Identify the Problem:

The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.

Step 2: Check Water Supply:

Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.

Step 3: Inspect Water Filters and Strainers:

Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.

Step 4: Verify Water Pressure:

Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.

Step 5: Examine Water-Lubrication Components:

Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.

Step 6: Check for Air in the System:

Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.

Step 7: Inspect Cooling Mechanisms:

Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.

Step 8: Consult Manufacturer Documentation:

If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.

Step 9: Seek Professional Assistance:

If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.

By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.

air compressor

What Maintenance Is Required for Water-Lubricated Air Compressors?

Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:

  1. Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
  2. Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
  3. Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
  4. Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
  5. Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
  6. Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
  7. Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.

Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.

China factory 22kw 30HP Industrial Pm VSD Water Injected Lubrication Oil Free Air Compressor   best air compressorChina factory 22kw 30HP Industrial Pm VSD Water Injected Lubrication Oil Free Air Compressor   best air compressor
editor by CX 2024-01-17