Tag Archives: electric motor

China OEM Professional Manufacturer 132kw Electric Motor Drive Two-Stage Compression Energy-Saving Screw Air Compressor arb air compressor

Product Description

Product Description

Product Parameters

Model Motor Power Maximum Working Pressure Free Air Delivery Air Outlet Pipe Diameter Weight Dimensions(L*W*H)
kW hp bar(g) psig m³/min cfm kg mm
BG30APMII 22 30 7 102 4.3 152 G1-1/2″ 650 1500*1000*1350
8 116 4.1  145
10 145 3.5  124
13 189 2.7  95
BG40APMII 30 40 7 102 6.0  212 G1-1/2″ 700 1500*1000*1350
8 116 5.9  208
10 145 4.7  166
13 189 3.9  138
BG50APMII 37 50 7 102 7.1  251 G1-1/2″ 750 1500*1000*1350
8 116 6.9  244
10 145 5.8  205
13 189 5.4  191
BG60APMII 45 60 7 102 10.0  353 G2″ 1250 2100*1300*1650
8 116 9.5  335
10 145 7.8  275
13 189 6.8  240
BG75APMII 55 75 7 102 13.0  459 G2″ 1300 2100*1300*1650
8 116 12.5  441
10 145 9.2  325
13 189 7.5  265
BG100APMII 75 100 7 102 15.5  547 G2″ 1350 2100*1300*1650
8 116 15.2  537
10 145 12.0  424
13 189 10.2  360
BG125APMII 90 125 7 102 19.8  699 DN80 2700 2500*1650*1900
8 116 19.5  689
10 145 15.0  530
13 189 14.0  494
BG150APMII 110 150 7 102 24.0  848 DN80 2800 2500*1650*1900
8 116 23.0  812
10 145 19.2  678
13 189 16.0  565
BG180APMII 132 180 7 102 27.5  971 DN80 3000 2500*1650*1900
8 116 27.0  954
10 145 23.7  837
13 189 19.0  671
BG220APMII 160 220 7 102 33.0  1165 DN80 4300 3000*1900*1950
8 116 32.5  1148
10 145 27.5  971
13 189 22.5  795
BG250APMII 185 250 7 102 39.0  1377 DN80 4400 3000*1900*1950
8 116 36.0  1271
10 145 32.0  1130
13 189 27.5  971
BG270APMII 200 270 7 102 43.5  1536 DN80 5000 3600*2200*2200
8 116 41.0  1448
10 145 35.5  1254
13 189 31.5  1112
BG300APMII 220 300 7 102 51.5  1819 DN100 5500 3600*2200*2200
8 116 46.0  1624
10 145 38.5  1360
13 189 35.5  1254
BG340APMII 250 340 7 102 54.0  1907 DN100 6000 3600*2200*2200
8 116 51.0  1801
10 145 45.0  1589
13 189 38.0  1342
BG380APMII 280 380 7 102 60.0  2119 DN125 6800 4000*2300*2300
8 116 57.0  2013
10 145 50.0  1766
13 189 43.0  1519
BG420APMII 315 420 7 102 65.0  2295 DN125 7000 4000*2300*2300
8 116 62.0  2190
10 145 56.0  1978
13 189 50.5  1783
BG480APMII 355 480 7 102 75.0  2649 DN150 8500 4200*2200*2350
8 116 73.0  2578
10 145 64.0  2260
13 189 55.0  1942
BG540APMII 400 540 7 102 84.0  2966 DN150 9000 4200*2200*2350
8 116 82.0  2896
10 145 72.0  2543
13 189 61.0  2154

Company Profile

Wallboge is a high-tech enterprise and is considered 1 of the leading manufacturers of air compressor products in China. Our goal is to provide exceptional customer service coupled with quality products and energy saving solutions.

Wallboge’ s primary businesses focus in following key areas:

Integrated screw air compressor for laser cutting
Permanent magnet variable frequency screw air compressor
Two-stage compression permanent magnet variable frequency screw air compressor
Low pressure two-stage compression permanent magnet variable frequency screw air compressor
Low pressure permanent magnet variable frequency screw air compressor
Water-lubricated oil-free screw air compressor
Fixed speed screw air compressor
Oil-free screw blower
Screw vacuum pump

At Wallboge, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 150 countries across the globe. 

CHINAMFG continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly. Wallboge’ s vision is to be a world-renowned high-end energy-saving machinery brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff, committed to continuously satisfying the needs of global companies by providing a full range of industrial air compression solutions.

Certifications

Exhibitions

 

After Sales Service

1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.
 

Our Advantages

1. Proven product quality.
2. Factory direct prices.
3. On-time delivery.
4. Prompt technical support in different languages before sales, in sales and after sales.
5. Small orders accepted to check quality first.
6. OEM & ODM service available.

 

FAQ

Q1: Are you a factory or a trading company? 
A1: We are a factory. Please check our Company Profile.

Q2: What is the exact address of your factory? 
A2: No. 588, East Tonggang Road, Shaxi Town, HangZhou City, ZheJiang Province, China

Q3: What is your delivery time?
A3: For standard voltage, the delivery time is 15 working days after you confirm the order. For non-standard voltage, please contact our sales to confirm the delivery time.

Q4: What kind of payment terms do you accept?
A4: We accept T/T, L/C at sight.

Q5: How long is the warranty of your air compressor?
A5: 2 years for the whole air compressor except consumable spare parts.

Q6: How long could your air compressor be used?
A6: Generally, more than 10 years.

Q7: What is your MOQ requirement?
A7: 1 unit.

Q8: Can you offer OEM & ODM service?
A8: Yes, with a professional design team, we can offer OEM & ODM service.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Engineers Available to Overseas Service.
Warranty: 2 Years
Lubrication Style: Lubricated
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

What is the energy efficiency of modern air compressors?

The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:

Variable Speed Drive (VSD) Technology:

Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.

Air Leakage Reduction:

Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.

Efficient Motor Design:

The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.

Optimized Control Systems:

Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.

Air Storage and Distribution:

Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.

Energy Management and Monitoring:

Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.

It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.

Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

China OEM Professional Manufacturer 132kw Electric Motor Drive Two-Stage Compression Energy-Saving Screw Air Compressor   arb air compressorChina OEM Professional Manufacturer 132kw Electric Motor Drive Two-Stage Compression Energy-Saving Screw Air Compressor   arb air compressor
editor by CX 2024-05-17

China supplier 75 HP Rotary Screw Industrial Electric Motor Driven 55 Kw Screw Air Compressor small air compressor

Product Description

Permanent Magnet Frequency Conversion Screw Air Compressor :

       1.Permanent magnet motor and the compressor airend shaft integrally embedded using direct structure, more compact, the transmission efficiency of 100%
       2.No Motor Bearing: Eliminates Motor Bearing Fault Points
       3.Equipped with High-efficiency Permanent Magnet Motor, More Energy Saving
       4.Small Motor, Typically About 1/3 of an Ordinary FM Motor Size, Easy Removal
       5.Permanent magnet synchronous motor, no loss of magnetism at 120ºC, service life over 15 years
       6.The latest generation intelligent touchscreen controller:The latest touch screen interface allows simple and intelligent control of the compressor. Pressure and scheduling time can be easily programmed, allowing you to automatically start and stop the compressor to match the production time. (Configurable remote operation and real-time monitoring functions)

Model Motor Power Working Pressure Capacity Lubricating oil quantity
(L)
Driven Method Cooling Method Noise
 (dB)
Dimension(mm) Net Weight Air Outlet Pipe Diameter
kw/hp bar m3/min L*W*H KGS
SGPM08 7.5/10 7 1.2 10 Direct Drive Air Cooling
/
Water Cooling
66±2 900*670*850 220 1/2”
8 1.1
10 0.95
12 0.8
SGPM11 11/15 7 1.65 18 68±2 1000*750*1015 300 3/4”
8 1.5
10 1.3
12 1.1
SGPM15 15/20 7 2.5 18 68±2 1000*750*1015 300 3/4”
8 2.3
10 2.1
12 1.9
SGPM18 18.5/25 7 3.2 18 68±2 1130*850*1175 480 1”
8 3
10 2.7
12 2.4
SGPM22 22/30 7 3.8 18 68±2 1130*850*1175 480 1”
8 3.6
10 3.2
12 2.7
SGPM30 30/40 7 5.3 18 68±2 1130*850*1175 480 1”
8 5
10 4.5
12 4
SGPM37 37/50 7 6.8 30 68±2 1250*1000*1335 500 11/2″
8 6.2
10 5.6
12 5
SGPM45 45/60 7 7.4 30 72±2 1250*1000*1335 500 11/2″
8 7
10 6.2
12 5.6
SGPM55 55/75 7 10 65 72±2 1800*1250*1670 1200 2″
8 9.6
10 8.5
12 7.6
SGPM75 75/100 7 13.4 65 72±2 1800*1250*1670 1200 2″
8 12.6
10 11.2
12 10
SGPM90 90/120 7 16.2 72 72±2 1800*1250*1670 1200 2″
8 15
10 13.8
12 12.3
SGPM110 110/150 7 21 90 72±2 2300*1470*1840 2000 DN85
8 19.8
10 17.4
12 14.8
SGPM132 132/175 7 24.5 90 75±2 2300*1470*1840 2000 DN85
8 23.2
10 20.5
12 17.4
SGPM160 160/200 7 28.7 110 75±2 2500*1470*1840 3200 DN85
8 27.6
10 24.6
12 21.5
SGPM185 185/250 7 32 110 75±2 2500*1470*1840 3200 DN85
8 30.4
10 27.4
12 24.8

FAQ:
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technical Support
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Angular
Customization:
Available

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air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China supplier 75 HP Rotary Screw Industrial Electric Motor Driven 55 Kw Screw Air Compressor   small air compressor China supplier 75 HP Rotary Screw Industrial Electric Motor Driven 55 Kw Screw Air Compressor   small air compressor
editor by CX 2024-03-07

China Standard Electric Motor Driven Reciprocating Piston Air Compressors Oil Free Butane Propylene Pressure Pump air compressor repair near me

Product Description

                       Reciprocating Completely Oil-Free Diaphragm/Piston Compressor
                                                ( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GV Model Simple Description
GV diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
Advantages
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.
GV Model Specification

Number Model Cooling water consumption(t/h) Exhaust volume
Nm3/h)
Intake pressure
(MPa)
Exhaust pressure
(MPa)
Overall dimension
LxWxH(mm)
Weight
(t)
Motor power
(KW)
The piston stroke of the following products is 70mm
1 GV-8/8-160 0.5 8 0.8 16 1310x686x980 0.65 3
2 GV-10/6-160 0.8 10 0.6~0.7 16 1200x600x1100 0.5 4
3 GV-10/8-160 0.8 10 0.8 16 1330x740x 1080 0.65 4
4 GV-10/4-160 0.8 10 0.4 16 1330x740x1000 0.65 4
5 GV-7/8-350 0.8 7 0.8 16 1300x610x920 0.8 4
6 GV-15/5-160 0.8 15 0.5 16 1330x740x920 0.7 5.5
7 GV-5/7-350 1 5 0.7 35 1400x845x1100 0.8 5.5
The piston stroke of the following products is 95mm
8 GV-5/200 0.4 5 Normal pressure 20 1500x780x1080 0.75 3
9 GV-5/1-200 0.3 5 0.1 20 1520 x 800 x 1050 0.75 3
10 GV-11/1-25 0.6 11 0.1 2.5 1500x780x1080 0.85 4
11 GV-12/2-150 1 12 0.2 15 1600x776x1080 0.75 5.5
12 GV-20/W-160 0.8 20 1 16 1500x800x 1200 0.8 5.5
13 GV-30/5-30 0.8 30 0.5 1 1588x 768 x 1185 0.98 5.5
14 GV-10/1-40 0.4 10 0.1 4 1475 x 580×1000 1 5.5
15 GV-20/4 0.6 20 Normal pressure 0.4 1500x900x1100 1 5.5
16 GV-70/5-10 1-5 70 0.5 1 1595 x 795 x 1220 1 5.5
17 GV-8/5-210 0.4 8 0.5 21 1600 x 880×1160 1.02 5.5
18 GV-20/1-25 0.4 20 0.1 2.5 1450 x 840×1120 1.05 5.5
19 GV-20/10 – 350 1.2 20 1 35 1500x750x1140 0.8 7.5
20 GV-15/5-350 1-05 15 0.5 35 1600 x 835x 1200 1 7.5
21 GV-20/8-250 1.2 20 0.8 25 1520x825x1126 1 7.5
22 GV-12/5-320 1.2 12 0.5 32 1600 x 835x 1130 1 7.5
23 GV-15/8-350 1.1 15 0.8 35 1520x820x1160 1.02 7.5
24 GV-18/10-350 1.2 18 1 35 1255 x 800 x 1480 1.2 7.5
25 GV-35/4-25 0.3 35 0.4 2.5 1500x810x1100 1 7.5
26 GV-50/6.5-36 2.25 50 0.65 3.6 1450x850x1120 1.048 7.5
27 GV-20/5-200 1-2 20 0.5 20 1500x780x1080 0.8 7.5
The piston stroke of the following products is 130mm
28 GV-20/3-200 1.2 20 0.3 20 2030 x 1125 x 1430 1.8 15
29 GV-25/5 -160 1.2 25 0.5 16 1930 x 1150 x 1450 1.8 15
30 GV-40/0.5-10 1.2 40 0.05 1.00 2035 x 1070 x 1730 1.8 15
31 GV-20/200 1.2 20 Normal pressure 20 1850 x 1160 x 1400 1.85 15
32 GV-90/30-200 1.2 90 3 20 2030 x 970 x 1700 1-8 22
33 GV-30/8-350 2.4 30 0.8 35 2030 x 1125 x 1430 1.8 22
34 GV-30/8-350 2.4 30 0.8 35 2040 x 1125 x 1430 1.8 22
35 GV-60/10-160 3 60 1 16 1800 x 1100 x 1400 1.8 22
36 GV-60/5-160 3 60 0.5 16 2030 x 1125 x 1430 1.8 22
37 GV-40/10-400 2 40 1 40 2000 x 1150 x 1500 1.8 22
38 GV-60/10-350 2.4 60 1 35 2070 x 1125 x 1430 1.8 22
39 GV-30/5-350 2 30 0.5 35 1900 x 1130 x 1450 2 22
40 GV-40/2.5-160 2 40 0.25 16 1900 x 1130 x 1450 2 22
41 GV-150/3.5-30 2 150 0.35 3 1900 x 1130 x 1450 2 22
42 GV-70/2.5-80 2 70 0.25 8 1880 x 1060 x 1400 2.12 22
43 GV-80/2.5-80 2 80 0.25 8 1880 x 1060 x 1400 2.12 22
44 GV-120/3.5-12 3.6 120 0.35 1.2 2030 x 1045 x 1700 2.2 22
45 GV-100/7-25 1.2 100 0.7 2.5 2030 x 1045 x 1700 1.9 30
46 GV-50/5-210 2 50 0.5 21 1900 x 1130 x 1450 2 30
47 GV-80/5-200 2 80 0.5 20 1900 x 1130 x 1450 2 22
48 GV-40/5-350 2 40 0.5 35 1900 x 1130 x 1450 2 30

Principle: Reciprocating Compressor
Application: High Back Pressure Type
Performance: Low Noise
Mute: Mute
Lubrication Style: Oil-free
Drive Mode: Electric
Customization:
Available

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air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

  1. Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
  2. Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
  3. Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
  4. Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
  5. Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

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editor by CX 2023-11-09